Efficient. Safe. Sustainable.

Modular crane automation for existing and new crane systems

More performance for your crane system. Less risk in operation.
Cranium is the crane automation system that allows you to make existing and new crane systems safe, precise and scalable.

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Today, your crane automation must do more
than just provide functionality

“Your existing systems should be modernized economically, new systems should be future-proof right from the start. This requires solutions that can be integrated, grow modularly and function reliably in everyday industrial use.”

With Cranium you can achieve:

Higher handling capacity without increasing personnel
Certified safety according to PLd standard
Seamless integration and retrofit capability
Increased predictability and process stability

Modular platform for crane automation

Hardware and software perfectly matched for maximum flexibility in brownfield and greenfield projects.

Everything from a single source

Comprehensive support from initial planning to final commissioning.

Easy to integrate

Seamless connection to existing systems. Ideal for retrofit optimizations.

Modularly expandable

Start with basic functions and add features as required.

Longevity

Robust hardware, developed for the toughest industrial environments.

Solutions according to crane type

Select your area of application for specialized functions.

  • Container gantry cranes

    More TEU per hour with the same crew.
    Focus: shorter lay times thanks to automated destination approach and real-time obstacle detection.

  • Intermodal cranes

    More LE per day with the same team.
    Focus: Avoiding delays through automated assistance and safety functions.

  • Industrial cranes

    Higher shift output with the same team.
    Focus: shorter throughput times thanks to automated path finding and precise pendulum damping.

  • Slewing cranes

    More tonnes per hour with the same crew.
    Focus: shorter idle times thanks to automated gripper positioning and load stabilization.

We are in action in many different ways.

Find out how you can optimize your operations with Cranium.

Integrating assistance and automatic systems with Cranium

Proven modules for crane automation can be optimally combined.

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Gateway

The gateway from Cranium connects your crane system with modern IT systems and expands the possibilities of your automation. Data

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Track and synchronization control

Cranium's tracking and synchronization control permanently monitors the running gear and automatically compensates for deviations. This extension for overhead cranes

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Anti-train/truck lifting

Cranium's ATL system reliably prevents the unintentional lifting of wagons and trucks in the event of dangerous load coupling.

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Process monitoring

Cranium's process monitoring system records and stores operating data in real time via an integrated time series database.

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Load collision protection and soft landing

The so-called "Load Collision Prevention System" (LCPS) including Soft Landing from Cranium reliably protects against unintentional collisions and ensures a

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Crane runway monitoring

Cranium's crane runway monitoring system (KÜS) reliably detects potential obstacles in the area of the rails and trolleys before dangerous

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Pendulum damping

Prevents dangerous swinging of the load and enables faster, safer transportation routes.

Expandable at any time with our modules

Deeply integrated features for safety and efficiency.

Remote maintenance

For reliable remote maintenance, Cranium supports the integration of WireGuard as a VPN solution in combination with a compact and secure 5G router that fits easily into a control cabinet.

Central Management App

The CMA is the ideal solution for terminals that use multiple Cranium instances. It offers an intuitive web application for monitoring and controlling all running Cranium systems.

Load collision protection

Cranium uses the lidar sensors to scan the area around the load. The 3D environment maps created in this way are processed to avoid dynamic obstacles.

Navigation

Based on the defined and detected obstacles, Cranium uses state-of-the-art 3D pathfinding algorithms to find the optimal and safe trajectory to a target position in real time.

Areas and obstacles

In addition to the automatic paths in the basic modules, this module offers convenient options and interfaces for setting static obstacles and speed ranges.

Proximity sensors

Real-time detection of approaching obstacles with modern directional lidar systems as proximity sensors. Ideally suited for intermodal crane runway monitoring, for example.

Lidar

State-of-the-art 3D lidar technology complements Cranium with advanced automation functions such as load geometry measurement and dynamic obstacle avoidance.

Laser

The base module can be extended with an infrared 2D laser as an alternative to the camera to measure load swing and geometry, especially for outdoor applications.

Camera

Cranium’s standard solution for sway damping feedback is a robust industrial camera used to detect skew and load tracking.

Fieldbus

If the built-in TCP connection is not sufficient for PLC communication due to specific restrictions in the project, this module supports Profinet, Profibus and CANopen.

Instrumentation

Special functions for port scenarios. The “Crane Instrumentation System” (CIS) controls the load transfer safely with PLd for SC-automated gantries and is the interface between OCR, TOS, etc.

Lane control

This extension for overhead cranes minimizes wear on wheel flanges and rails by centring the running wheels. The module can also be used for synchronization.

Slewing crane

This module extends Cranium for the automation of slewing cranes, including pendulum damping with open and closed loop control. Enables the load to be controlled in Cartesian coordinates.

Overhead crane

The module for advanced automation and sway damping of overhead cranes. The algorithms provide parameters for fine-tuning the control behavior and the trajectory.

Industrial PC

The Cranium platform combines a robust IPC with powerful software, including real-time crane monitoring and secure firmware upgrades. It is the prerequisite for every other module.

Proven solutions for industry leaders

Our technology is in daily hard use at the largest logistics and infrastructure companies in Europe. We don’t just deliver systems, we deliver measurable results.

70 +

Systems in use

150 +

Installed sensors

10

Years in use

EUROGATE and APM Terminals use Cranium at Jade-Weser-Port Wilhelmshaven to secure the STS container gantry cranes and for reliable cooperation with automated straddle carriers.

Cranium ensures greater safety, efficiency and smooth handling for DSD HILGERS’ intermodal cranes in Cologne-Eifeltor.

Talk to the makers

Optimize your logistics processes with the Cranium platform or start your individual automation project with us.

Martin Kirst
Geschäftsführer

Richard Herrmann
Prokurist

Uwe Ochs
Vertrieb

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